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Void Fill Systems

AUTOPAD® | PAD-N-PAK® Workstation | PADPAK JR® | FillPak® | FillPak TT® | AirPouch™

The PadPak® Cushioning System

PadPak is a versatile product that can accommodate most packaging needs and applications such as cushioning, wrapping and blocking & bracing. PadPak converters create cushioning pads from simple, 2 or 3-ply kraft paper. The paper is separated allowing air to be trapped inside the layers. Inside the converter, the paper layers are crimped together to form a cushioning pad.

PADPAK® AUTOPAD®

Features:

  • For high volume applications
  • Height adjustable - Rotates, raises, lowers
  • Portable
  • Easy to operate
  • Multiple stand options available
  • Various accessories/customizations available

Specifications:

  • Size - 60”H x 34”W x 12.25”Depth
  • Weight - 495 lbs. (shipping wt. 540 lbs.)
  • Power - 120 VAC, 60 Hz, 10.4 Amps
  • Paper - Single, double or jumbo rolls
  • Feed Rate - Approximately 18 inches per second
  • Cut Method - Electric motor with clutch
  • Controls - Located on a remote box

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PADPAK® PAD-N-PAK® WORKSTATION

Features:

  • For high volume applications
  • Converter slides in and out from under table for easy paper loading
  • Can use with existing workstation table or with Ranpak table
  • Multiple stand options available
  • Various accessories/customizations available

Specifications:

  • Size - 30” to 36”H x 42”W x 83”L (adjustable)
  • Weight - 625 lbs. (shipping wt. 775 lbs.)
  • Power - 120VAC, 60 Hz,10.4 Amps
  • Paper - Single, double or jumbo rolls
  • Feed Rate - Approximately 18 inches per second
  • Cut Method - Electric motor with clutch
  • Controls - Located on remote box

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PADPAK® JR®

Features:

  • For lower volume applications
  • Simple, compact
  • Portable
  • Easy to use

Specifications:

  • Size - 60”H x 33”W x 31”Depth
  • Weight - Less than 110 lbs. (shipping wt. 135 lbs.)
  • Power - 120 VAC, 60Hz, 1.4 Amps
  • Paper - Single rolls
  • Feed Rate - Approximately 12 inches per second
  • Cut Method - Manual lever
  • Controls - Motor feed controlled by manual lever

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FillPak®

The FillPak converter is designed to generate void-fill material at extremely high speeds with maximum uptime. There are three standard operating speeds: 30, 45 and 55 inches per second. The system is designed to fit over any conveyor to dispense product directly into a box, further increasing the speed and efficiency of packing. The FillPak® converter is designed to integrate easily into a void-fill or pick and pack operation. As with other Ranpak converters, system integration and modifications are available.

 

 

 

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FillPak TT®

The FillPak TT® converter generates paper void-fill material at an extremely high speed for multiple pack stations. Standard operating speed is 60 inches per second. The totally modular, rotating system with adjustable stand allows the operator to easily install, load and use the converter to provide maximum up time and throughput. FillPak TT® is versatile and can be easily configured as a floor or table stand to fit any packaging area. FillPak TT® is adaptable and can be converted into a battery-operated unit when electrical outlets are not available. FillPak TT® dispenses void-fill material directly into a box, further increasing the speed and efficiency of packing.

 

 

 

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AirPouch™

The versatile AirPouch ExpressTM void-fill system increases packing productivity and lowers shipping costs.

The AirPouch Express 3 tabletop system provides easy to use air pillows on-demand for fast, easy packing. The system operates in either semi-automatic or automatic modes creating continuous strips of air pillows – featuring our new EZ-TearTM perforation. This unique feature makes both handling and separating the pillows much easier. In addition, the material feeds from a box, not a roll, reducing changeovers and operator lifting. Material storage space is minimal.

The AirPouch system is totally portable, weighing just 35 lbs. The small footprint frees up valuable space in your shipping area. The compact system operates at 50 feet per minute. No need for compressed air, simply load and start packing. The AirPouch Express is ideal for all void-fill applications as well as many protective packaging applications. In addition, it is backed by Automated Packaging Systems’ reputation for quality and reliability.

AirPouch pillows are made from DuraClearTM film, a specially formulated material that is more durable and
puncture resistant than other LDPE films. The material and the equipment have been designed to work together and are manufactured in Automated Packaging Systems’ ISO certified facilities.

User Benefits:

  • EZ-Tear perforations are packer friendly and designed for improved efficiency and ergonomics
  • Lightweight, portable 35 pound system requires no compressed air
  • Easy to install and simple to operate
  • Boxed material means less lifting and fewer changeovers
  • Improved yield means reduced cost per cubic foot
  • Dust free transparent pillows offer reduced product loss and less mess than EPS peanuts
  • Reduced shipping costs with lightweight pillows compared to paper

Standard Features:

  • Reliable equipment requires minimal maintenance
  • Minimal down time with 25 – 75% more material per box
  • Simple adjustment for air volume and length timer
  • Available with both 8 x 4 and 8 x 8 pillow sizes

Typical Applications:
All void-fill applications including:

  • Mail order
  • Third party logistics
  • Electronic supply
  • Contract packaging/fulfillment
  • Automotive
  • Pharmaceutical

 

 

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